Techpilot Basis Member

    AWEBA Werkzeugbau GmbH Aue

    Techpilot Basis Member
    • Damaschke Straße 7
    • 08280 Aue (Aue-Schwarzenberg)
    • Germany
    • Phone: Show phone number 03771 273-205
    • Fax: Show fax number 03771 273-400
    • Web: Website
    • Member since: 2008
    • last seen online: >360 days
    • Company data:
    • Employees: 200 - 500
    • Year of foundation: 1882
    • Turnover: 20 - 50 Mil.
    • Certifications:
    • ISO 9001:2008
    • Location:
    Map Location
    • further locations:
    • Aue (Sachsen)
Contact & company data

Contact names

Rainer Spahn

Thomas Schlemmbach

P Lerch

Technologies

Machining - Drilling / Sawing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Drilling / threading / tapping

1 - 100 1 mm -
6000 mm
1 mm -
2100 mm
1 mm -
1500 mm
-
max. 10000 kg -

Sawing

1 - 100 1 mm -
3000 mm
1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
- -

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Engraver milling

1 - 100 1 mm -
2000 mm
1 mm -
2000 mm
1 mm -
500 mm
1 mm -
2000 mm
max. 2000 kg -

Form milling (3 D)

1 - 100 1 mm -
6000 mm
1 mm -
2100 mm
1 mm -
2000 mm
-
- -

HSC milling

1 - 100 1 mm -
2640 mm
1 mm -
1800 mm
1 mm -
1100 mm
-
max. 5000 kg -

Milling

1 - 100 1 mm -
6000 mm
1 mm -
2100 mm
1 mm -
2000 mm
-
- -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Centering / end facing

1 - 100 1 mm -
1000 mm
-
-
1 mm -
800 mm
- -

Deep-hole drilling

1 - 100 1 mm -
2000 mm
1 mm -
1500 mm
1 mm -
1500 mm
1 mm -
1000 mm
max. 15000 kg -

Full-range turning (including milling)

1 - 100 10 mm -
600 mm
-
-
10 mm -
600 mm
- -

Hard turning

1 - 100 1 mm -
350 mm
-
-
1 mm -
350 mm
- -

Shaft machining

1 - 100 1 mm -
1000 mm
-
-
1 mm -
700 mm
max. 1000 kg -

Swiss turning

1 - 100 1 mm -
800 mm
-
-
1 mm -
600 mm
- -

Turning

1 - 200 3 mm -
1000 mm
-
-
1 mm -
640 mm
- -

Sheet metal processing - Sheet Metal Forming (Stamping, Deep-drawing)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Fineblanking / pressing

1 - 100 1 mm -
400 mm
1 mm -
400 mm
-
-
- -

Punching / pressing (Out-of-tool)

1 - 100 1 mm -
1000 mm
1 mm -
500 mm
-
-
- -

Structural Steelwork & Welding - Welding

Technology Lotsize Length Width Height Diameter Weight Material Strength

Inert gas shielded arc welding (MIG/MAG)

1 - 100 1 mm -
600 mm
1 mm -
600 mm
1 mm -
600 mm
-
max. 1000 kg -

Inert gas shielded arc welding (TIG)

1 - 100 1 mm -
600 mm
1 mm -
600 mm
1 mm -
600 mm
-
max. 1000 kg -

Laser-beam welding

1 - 100 1 mm -
300 mm
1 mm -
300 mm
1 mm -
300 mm
1 mm -
300 mm
max. 250 kg -

Manual electrode welding

1 - 100 1 mm -
2200 mm
1 mm -
2200 mm
1 mm -
2200 mm
1 mm -
2200 mm
max. 9000 kg 1 mm -
100 mm

Soldering

1 - 100 1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
max. 250 kg -

Casting - Casting

Technology Lotsize Length Width Height Diameter Weight Material Strength

Pressure die casting

1 - 100 1 mm -
400 mm
1 mm -
400 mm
1 mm -
400 mm
-
max. 500 kg -

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Deep-drawing dies

- 1 mm -
1000 mm
1 mm -
1000 mm
1 mm -
1000 mm
-
max. 1000 kg -

Die replacement / wearing part manufacturing

- -
-
-
-
- -

Embossing / swage dies

- 1 mm -
3000 mm
1 mm -
1500 mm
1 mm -
1500 mm
-
max. 1000 kg -

Fineblanking tools

- 1 mm -
1200 mm
1 mm -
800 mm
1 mm -
600 mm
-
max. 5000 kg -

Follow-on composite tools

- 1 mm -
3000 mm
1 mm -
1500 mm
1 mm -
1500 mm
-
max. 12000 kg -

Punching / Cutting tools

- 1 mm -
2500 mm
1 mm -
2500 mm
1 mm -
1000 mm
-
max. 1000 kg -

Trimming

- 1 mm -
1200 mm
1 mm -
800 mm
1 mm -
600 mm
-
max. 5000 kg -

Tool making - Etching and Spark Erosion

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spark erosion countersinking

1 - 100 1 mm -
1375 mm
1 mm -
900 mm
1 mm -
650 mm
-
max. 7500 kg -

Spark erosion wire cutting

1 - 100 1 mm -
500 mm
1 mm -
350 mm
1 mm -
256 mm
-
max. 400 kg -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

- 1 mm -
8000 mm
1 mm -
2000 mm
1 mm -
2000 mm
-
max. 12000 kg -

Clamping devices

- 1 mm -
2000 mm
1 mm -
2000 mm
1 mm -
1000 mm
-
max. 6000 kg -

Drilling / milling jigs

- 1 mm -
8000 mm
1 mm -
2000 mm
1 mm -
2000 mm
-
max. 12000 kg -

Gauges

- 1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
-
max. 1000 kg -

Measuring / testing jigs

- 1 mm -
2000 mm
1 mm -
2000 mm
1 mm -
2000 mm
-
max. 2000 kg -

Welding jigs

- 1 mm -
8000 mm
1 mm -
2000 mm
1 mm -
2000 mm
-
max. 12000 kg -

Tool making - Mould construction

Technology Lotsize Length Width Height Diameter Weight Material Strength

Blow moulds

- 1 mm -
1000 mm
1 mm -
1000 mm
1 mm -
800 mm
-
max. 4000 kg -

Gravity casting moulds

- 1 mm -
2000 mm
1 mm -
2000 mm
1 mm -
1000 mm
-
max. 20000 kg -

Injection moulds

- 1 mm -
800 mm
1 mm -
800 mm
1 mm -
500 mm
-
max. 4000 kg -

Pressure die cast molds

- 1 mm -
2000 mm
1 mm -
2000 mm
1 mm -
1000 mm
-
max. 20000 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Mechanical assembly

- -
-
-
-
max. 20000 kg -

Mechanical Engineering & Assembly - Assembly Group Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Potting of components

1 - 100 1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
-
- -

Shrinking / cold-stretching

1 - 100 1 mm -
1000 mm
-
-
1 mm -
100 mm
max. 100 kg -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

- 1 mm -
2000 mm
1 mm -
1500 mm
1 mm -
1000 mm
1 mm -
1500 mm
max. 1000 kg -

Surface treatment - Heat Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Annealing

1 - 100 1 mm -
2000 mm
1 mm -
900 mm
1 mm -
800 mm
1 mm -
900 mm
max. 3200 kg -

Case hardening/surface hardening

1 - 100 1 mm -
780 mm
1 mm -
470 mm
1 mm -
470 mm
1 mm -
470 mm
max. 2000 kg -

Hardening

1 - 100 1 mm -
780 mm
1 mm -
470 mm
1 mm -
470 mm
1 mm -
470 mm
max. 2000 kg -

Hardening and tempering

1 - 100 1 mm -
780 mm
1 mm -
470 mm
1 mm -
470 mm
1 mm -
470 mm
max. 2000 kg -

Nitriding processes

1 - 100 1 mm -
780 mm
1 mm -
470 mm
1 mm -
470 mm
1 mm -
470 mm
max. 2000 kg -

Surface treatment - Labelling / marking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser marking / Laser inscription

1 - 500 1 mm -
400 mm
1 mm -
300 mm
1 mm -
150 mm
1 mm -
150 mm
- -

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Blacking

1 - 500 1 mm -
2400 mm
1 mm -
900 mm
1 mm -
600 mm
-
max. 1000 kg -

Sand blasting

1 - 100 1 mm -
500 mm
1 mm -
500 mm
1 mm -
500 mm
-
max. 250 kg -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Coordinate jig grinding

1 - 100 1 mm -
1300 mm
1 mm -
600 mm
1 mm -
600 mm
-
max. 1500 kg -

External cylindrical grinding

1 - 200 1 mm -
1000 mm
-
-
1 mm -
600 mm
- -

Internal cylindrical grinding

1 - 200 1 mm -
1000 mm
-
-
1 mm -
600 mm
- -

Surface grinding machine

1 - 100 1 mm -
5000 mm
1 mm -
2000 mm
1 mm -
1000 mm
-
max. 10000 kg -
further Technologies

Company description

We specialize in the manufacture of complex components of the tooling and engineering, typically in the lot size "one" and even small lots & prototypes.

We are equipped with machinery that covers the entire process chain of such components. From the pre-and soft processing, about the hardships in the area of the tool and machine typical types of steel, extends to the finish in air-conditioned rooms, our machinery. Machining Centers / Drilling / milling from DMG / DMU and Hermle, Roeder HSC milling, turning / lathe Mori Seiki and Okuma, grinders grinding / Jig Grinding by Hauser, Kellenberger, and the young and the EDM / DEM Wire EDM / EDM SEM from AgieCharmilles and OPS / Ingersoll are installed by us.

With 170 machine operators and 120 machines we make about 450,000 per year production hours.

We manufacture plates, frames, stamp guide plates, molded frames, moldings, 3D-shaped parts, guide plates, stripper, stripper plates and precision parts such as stamps, molds up to a size of 2000 x 1700, 3D parts up to 1700 x 1400, turned parts up to diameter 650 x 1000

In-house hardening, coatings (PVD, TiN, TiCN, CrN, WCC) in cooperation.

The materials we specialize in tool steels, high alloy steels (1.2379, 1.2343 ESR, 1.2344, 1.2311, 1.2312, 1.3343, Divar) powder metallurgy steels, PM steels (CPM, ASP, Vanadis VAN, REX, Hotvar) as well as hard metal carbide ( G10, G20, G30, K10, K20, K40, H40S).
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Company images

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
  • Plastics/synthetic materials

    • Thermoplastics
    • Thermosets
    • Elastomers
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
  • Sintered materials

    • Metal powder for formed parts
    • Metal powder for hard metal
  • Non-metal inorganic materials

    • Graphite
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Industries

  • Power generation and transmission industry
  • Electrical industry
  • Lighting industry
  • Automotive and vehicle construction
  • Drive and gear engineering
  • Precision engineering, mechatronics and optics
  • Mechanical engineering
  • Machine tool manufacturing
  • Hydraulic and pneumatic industry
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Paper and printing machinery industry
  • Special purpose machinery manufacturing
  • Packaging industry
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References

Eine kleine Auswahl von Referenzen: ABB, ALLGAIER, BMW Group, DAIMLER, FAG, FEINTOOL, FRAUNHOFER INSTITUT, INA, JOHNSONS CONTROLS, LUK, SANDEN, SCHAEFFLER, SIEMENS VDO, TRANSFORM, VOIT, VATTENFALL, VOLKSWAGEN
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