Techpilot Basis Member

    Volker Gehlen Werkzeugbau GmbH

    Techpilot Basis Member
    • Neustrasse71-79
    • 42553 Velbert (Mettmann)
    • Germany
    • Phone: Show phone number 02053-99651-12
    • Fax: Show fax number 02053-99651-19
    • Web: Website
    • Member since: 2011
    • last seen online: last 90 days
    • Company data:
    • Employees: 20 - 50
    • Year of foundation: 1981
    • Turnover: -
    • Certifications:
    • ISO 9001:2008
    • Location:
    Map Location
    • further locations:
    • Deutschland
Contact & company data

Contact name

Lukas Gehlen

  •  

  • Phone: Show phone number 02053-99651-12
  • Fax: Show fax number 02053-99651-19
  • E-Mail: contact now

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

Form milling (3 D)

1 - 1000 1 mm -
1600 mm
1 mm -
600 mm
1 mm -
700 mm
-
- -

Milling

1 - 10000 1 mm -
1600 mm
1 mm -
600 mm
1 mm -
700 mm
-
- -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Turning

1 - 2500 1 mm -
770 mm
-
-
2 mm -
360 mm
- -

Sheet metal processing - Sheet Metal Forming (Stamping, Deep-drawing)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Fineblanking / pressing

1 - 1000000 0.1 mm -
2500 mm
0.1 mm -
650 mm
-
-
- -

Punching / pressing (Out-of-tool)

1 - 10000000 0.1 mm -
2500 mm
0.1 mm -
650 mm
-
-
- 0.2 mm -
6 mm

Spinning

1 - 100000 -
-
-
0.1 mm -
1000 mm
- 0.1 mm -
6 mm

Sheet metal processing - Sheet Metal Processing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Laser cutting 2D

1 - 100000 10 mm -
3000 mm
10 mm -
2500 mm
-
-
- 0.1 mm -
20 mm

Plate straightening

1 - 1000 -
0.1 mm -
600 mm
-
-
- 0.1 mm -
6 mm

Shearing (rectangular blank/strip)

1 - 1000 -
-
-
-
- 0.1 mm -
5 mm

Tool making - Cutting dies / deep drawing dies

Technology Lotsize Length Width Height Diameter Weight Material Strength

Die replacement / wearing part manufacturing

- -
-
-
-
- -

Follow-on composite tools

- 10 mm -
3000 mm
10 mm -
2000 mm
10 mm -
700 mm
-
max. 3000 kg -

Punching / Cutting tools

- 1 mm -
3000 mm
1 mm -
1500 mm
1 mm -
1500 mm
-
max. 4000 kg -

Trimming

- 10 mm -
3000 mm
10 mm -
2000 mm
10 mm -
700 mm
-
max. 3000 kg -

Tool making - Cutting tools (metal)

Technology Lotsize Length Width Height Diameter Weight Material Strength

Carbide tipped contour cutting tool making

- -
-
-
-
- -

Special drilling tool making

- -
-
-
-
- -

Tool making - Jigmaking

Technology Lotsize Length Width Height Diameter Weight Material Strength

Assembly jigs

- 1 mm -
1300 mm
1 mm -
1300 mm
1 mm -
1300 mm
-
max. 4000 kg -

Clamping devices

- 1 mm -
3000 mm
1 mm -
1300 mm
1 mm -
1300 mm
-
max. 4000 kg -

Drilling / milling jigs

- 1 mm -
3000 mm
1 mm -
1300 mm
1 mm -
1300 mm
-
max. 4000 kg -

Gauges

- 1 mm -
1300 mm
1 mm -
1300 mm
1 mm -
1300 mm
-
max. 4000 kg -

Measuring / testing jigs

- 1 mm -
1300 mm
1 mm -
1300 mm
1 mm -
1300 mm
-
max. 4000 kg -

Welding jigs

- 1 mm -
3000 mm
1 mm -
1300 mm
1 mm -
1300 mm
-
max. 4000 kg -

Additive Manufacturing - Additive Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Additive Manufacturing (general)

1 - 100000 0.1 mm -
203 mm
0.1 mm -
185 mm
0.1 mm -
298 mm
-
- -

Multi-jet modelling (MJM)

1 - 1000 0.01 mm -
203 mm
0.01 mm -
185 mm
0.01 mm -
298 mm
-
- -

Stereolithography (SLA)

1 - 1000 0.01 mm -
203 mm
0.01 mm -
298 mm
0.01 mm -
185 mm
-
- -
further Technologies

Company description

The company has been dedicated for more than 30 years of development and production of complex tools for stamping and forming. From the initial idea, through development and construction, the prototype to series production, you can have things under one roof. As a contract manufacturer we are happy to produce for you from small series to mass production - exactly the number of pieces that you need.

We manufacture tools for stamping and metal forming. With precision - in perfection! From a simple hole tool, to complex progressive dies, be carried out at the various feeding stations cut hole and bending operations.

Tools with 3-D machined flexures and actuated valve cross-inclined punch are part of our range of services, such as drawing tools for the production of sheet metal parts, which can accommodate precision ball bearings.

In addition, we produce tools for smooth cutting and trimming products, final ridge and straightening tools for casting and die casting industry.EDM and CNC milling operations are carried out as contract manufacturing.

PROTOTYPES AND ZERO SERIES: CREATING KNOWLEDGE IMPRESSION.

We focus on holistic development of forming tools. To make your ideas "grasp", we use the method of rapid prototyping. Through rapid prototyping, we are able to quickly show our clients a prototype of its desired stamped and / or formed part.

Once the tool to enable us to run a first pilot series in our home. The knowledge gained in Sheet Metal Forming the first edition then - if necessary - used to optimize the tool for serial production.

For the production of the prototype, we use a different method. Production tests can be performed with a A geo-test press with 125 tons of pressure and production presses with a pressing force of up to 400 tons. Can be used for composite tools with a total length of up to 2500 mm.

Complex shapes, intricate geometries or simple tool requirements - precision is required for each tool. The combination of many years of know how with the necessary care can arise daily quality products in our home.

Modern technology is a critical performance factor in the construction of tools. Customers can therefore be confident that their tool is manufactured to ultra-modern machines. For multi-axis machining centers with automatic tool changers provide for economic production.

For the testing of tools including a Ageo-test press with 125 tons of pressure and production presses up to 400 tons of pressure available to us.

Homepage: www.volkergehlen.de
Homepage: www.schulte-press.de
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Machines

3x Sodick Sodick 2018 -
3x Sodick
Manufacturer: Sodick
Control: -
Year of Construction: 2018
Technologies:
-
Weiler E30 Weiler 2006 Turning<br>
Weiler E30
Manufacturer: Weiler
Control: D3
Year of Construction: 2006
Technologies:
Turning
K1C Startlocherodiermaschine Sodick 2000 -
K1C Startlocherodiermaschine
Manufacturer: Sodick
Control: -
Year of Construction: 2000
Technologies:
-
Hansen 600C Senkerodiermaschine Hansen - -
Hansen 600C Senkerodiermaschine
Manufacturer: Hansen
Control: Heidehain
Year of Construction: -
Technologies:
-
4x Hurco VMX 50 und 24 HURCO 2019 Form milling (3 D)<br>Milling<br>
4x Hurco VMX 50 und 24
Manufacturer: HURCO
Control: Ultimax
Year of Construction: 2019
Technologies:
Form milling (3 D)
Milling
2x DMU 50 M DMG - -
2x DMU 50 M
Manufacturer: DMG
Control: Heidenhaim TNC 310
Year of Construction: -
Technologies:
-
2x Deckel FP3+4 Deckel - Milling<br>
2x Deckel FP3+4
Manufacturer: Deckel
Control: -
Year of Construction: -
Technologies:
Milling
3x ELB SP6 ELB 2000 -
3x ELB SP6
Manufacturer: ELB
Control: -
Year of Construction: 2000
Technologies:
-
Ageo 200T Ageo 2013 -
Ageo 200T
Manufacturer: Ageo
Control: -
Year of Construction: 2013
Technologies:
-
Brown+Sharp 3D-Koordinaten Maschine  Braun & Sharpe 2000 -
Brown+Sharp 3D-Koordinaten Maschine
Manufacturer: Braun & Sharpe
Control: -
Year of Construction: 2000
Technologies:
-
Mitutoyo Messprojektor  Mitutoyo - -
Mitutoyo Messprojektor
Manufacturer: Mitutoyo
Control: -
Year of Construction: -
Technologies:
-
1 EBU Burkhardt Stanzautomat - Presskraft: 400 t EBU 2010 Punching / pressing (Out-of-tool)<br>Stamping and bending machine (Bihler)<br>
1 EBU Burkhardt Stanzautomat - Presskraft: 400 t
Manufacturer: EBU
Control: 400T
Year of Construction: 2010
Technologies:
Punching / pressing (Out-of-tool)
Stamping and bending machine (Bihler)
1x Leinhaas-Stanzautomaten - Presskraft: 160 t  Leinhaas 1995 Punching / pressing (Out-of-tool)<br>Stamping and bending machine (Bihler)<br>
1x Leinhaas-Stanzautomaten - Presskraft: 160 t
Manufacturer: Leinhaas
Control: 160T
Year of Construction: 1995
Technologies:
Punching / pressing (Out-of-tool)
Stamping and bending machine (Bihler)
2 Leinhaas-Stanzautomaten - Presskraft: 80 t Leinhaas - Punching / pressing (Out-of-tool)<br>Stamping and bending machine (Bihler)<br>Fineblanking / pressing<br>
2 Leinhaas-Stanzautomaten - Presskraft: 80 t
Manufacturer: Leinhaas
Control: 80T
Year of Construction: -
Technologies:
Punching / pressing (Out-of-tool)
Stamping and bending machine (Bihler)
Fineblanking / pressing
16 Exzenter- und Hydraulikmaschinen von 15 bis 125 Tonnen div. Hersteller - Stamping and bending machine (Bihler)<br>
16 Exzenter- und Hydraulikmaschinen von 15 bis 125 Tonnen
Manufacturer: div. Hersteller
Control: 15-125T
Year of Construction: -
Technologies:
Stamping and bending machine (Bihler)
Projet 3500 3D Systems - Additive Manufacturing (general)<br>
Projet 3500
Manufacturer: 3D Systems
Control: -
Year of Construction: -
Technologies:
Additive Manufacturing (general)

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
  • Plastics/synthetic materials

    • Thermoplastics
    • Thermosets
    • Glass fibre-reinforced plastic
  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
    • Carbide
  • Sintered materials

    • Metal powder for hard metal
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Industries

  • Automotive and vehicle construction
  • Precision engineering, mechatronics and optics
  • Aerospace and aviation industry
  • Machine tool manufacturing
  • Automation and control engineering
  • Special purpose machinery manufacturing
  • Mechanical engineering
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References

Unsere erfolgreiche Unternehmensentwicklung wird nach wie vor durch ein ausgewogenes Verhältnis von Tradition und Fortschritt geprägt. Heute beliefern wir unseren anspruchsvollen Kundenkreis aus unterschiedlichsten Branchen in ganz Europa mit Präzisionsprodukten – überall dort, wo unsere Kernkompetenz im Werkzeugbau gefragt ist.
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