Techpilot Basis Member

    ZELTWANGER Maschinenbau GmbH

    Techpilot Basis Member
    • Eisenbahnstraße 158
    • 72072 Tübingen (Tübingen, Landkreis)
    • Germany
    • Phone: Show phone number 07071/3663-301
    • Fax: Show fax number 07071/3663-333
    • Web: Website
    • Member since: 2006
    • last seen online: >360 days
    • Company data:
    • Employees: 100 - 200
    • Year of foundation: 1982
    • Turnover: -
    • Certifications:
    • ISO 9001:2008
    • Location:
    Map Location
    • further locations:
    • Tübingen, Dusslingen, USA Charleston, Tschechien Kurim,
Contact & company data

Contact names

Andreas Wodarz

  • Fertigungsleitung

  • Phone: Show phone number +49 7071 3663 170
  • Fax: Show fax number +49 7071 3663 176
  • E-Mail: contact now

Hans-Georg Künstle

Berthold Nichter

Technologies

Machining - Milling

Technology Lotsize Length Width Height Diameter Weight Material Strength

5-axis milling machines

1 - 100 5 mm -
1250 mm
5 mm -
1000 mm
5 mm -
1000 mm
-
- -

Form milling (3 D)

1 - 100 2 mm -
1250 mm
2 mm -
980 mm
1 mm -
980 mm
-
- -

HSC milling

1 - 100 1 mm -
1250 mm
1 mm -
980 mm
1 mm -
980 mm
-
max. 2000 kg -

Milling

1 - 100 1 mm -
1250 mm
1 mm -
980 mm
1 mm -
980 mm
-
- -

Machining - Turning

Technology Lotsize Length Width Height Diameter Weight Material Strength

Deep-hole drilling

1 - 100 10 mm -
1200 mm
10 mm -
1200 mm
10 mm -
1000 mm
1 mm -
450 mm
max. 1000 kg -

Full-range turning (including milling)

1 - 100 1 mm -
1200 mm
-
-
2 mm -
450 mm
- -

Hard turning

1 - 100 1 mm -
500 mm
-
-
2 mm -
450 mm
- -

Turning

1 - 100 1 mm -
2000 mm
-
-
2 mm -
450 mm
- -

Tool making - Etching and Spark Erosion

Technology Lotsize Length Width Height Diameter Weight Material Strength

Spark erosion wire cutting

1 - 4000 0.5 mm -
345 mm
0.5 mm -
250 mm
0.5 mm -
200 mm
-
max. 200 kg -

Mechanical Engineering & Assembly - Assembly

Technology Lotsize Length Width Height Diameter Weight Material Strength

Industrial / On-site-assembly

- -
-
-
-
- -

Mechanical assembly

- -
-
-
-
max. 4000 kg -

Mechanical Engineering & Assembly - Assembly Group Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Adhesive bonding

- -
-
-
-
- -

Riveting

- -
-
-
-
- -

Mechanical Engineering & Assembly - Measuring & Testing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Measuring / testing

- 0.5 mm -
1000 mm
0.5 mm -
780 mm
0.5 mm -
580 mm
0.5 mm -
750 mm
max. 300 kg -

Surface treatment - Surface Treatment

Technology Lotsize Length Width Height Diameter Weight Material Strength

Electropolishing

- -
-
-
-
- -

Finishing - Finishing

Technology Lotsize Length Width Height Diameter Weight Material Strength

External cylindrical grinding

1 - 50 10 mm -
1000 mm
-
-
4 mm -
300 mm
- -

Internal cylindrical grinding

1 - 50 10 mm -
1000 mm
-
-
4 mm -
300 mm
- -

Surface grinding machine

1 - 4000 0.5 mm -
1000 mm
0.5 mm -
600 mm
0.5 mm -
500 mm
-
max. 500 kg -

Additive Manufacturing - Additive Manufacturing

Technology Lotsize Length Width Height Diameter Weight Material Strength

Additive Manufacturing (general)

- -
-
-
-
- -
further Technologies

Company description

Production service aspiring to perfection

We are happy to take on highly complex production assignments for our customers and to elaborate quality solutions which aspire to achieve perfection. Every division of ZELTWANGER Maschinenbau GmbH takes this ambitious aspiration as the quality standard for its day-to-day work.

But the most important factor in our company is its workforce: a rock-solid, totally reliable team of men and women whose commitment and enthusiasm for their work and the manufacture of top quality products spurs them on to achieve ambitious standards and ever higher performance with each passing day.

It is this motivation which has created scope for our extreme work time flexibility. We produce in two to three shifts six days a week.

Our entire technical innovative drive and resolute quality orientation are channelled into the production of challenging prototypes, complete assemblies, small-scale series and individual components.

Production processes

High-tech is the standard at ZELTWANGER Maschinenbau GmbH. This is reflected in our highly qualified team of specialists, in our logistical division of labour, and in our use of the very latest production processes and technologies.
Our machining centres and lines are programmed and controlled over a central network. Innovative 3D programming systems permit even the most complex workpiece contours to be machined.

In the metal cutting field, our CNC milling centres use 5-sided machining techniques. All our lathes are fitted with power tools and with a C and Y axis. Our products are characterized by optimum grinding results with millimetre range precision for the ultimate in productivity.

With our high-precision spark erosion cutting machines we also have the capability to manufacture custom-produced parts and small-scale series in-house.

Materials - broad selection, quick availability

Alongside our extensive ultra-modern machine outfit, we also benefit from a wide range of stocked materials in our automatic high-bay warehouse. These include all steel, titanium, stainless steel and high-strength alloys as well as all popularly requested aluminium alloys.

We also offer a raw material procurement and storage service to customer order.
Read more

Machines

CTX 420 GILDEMEISTER 2005 Turning<br>
CTX 420
Manufacturer: GILDEMEISTER
Control: Heidenhain Plus IT
Year of Construction: 2005
Technologies:
Turning
CTX-520 linear V4 GILDEMEISTER 2006 Turning<br>
CTX-520 linear V4
Manufacturer: GILDEMEISTER
Control: Heidenhain Turn-Plus
Year of Construction: 2006
Technologies:
Turning
CTX-320 linear V3 GILDEMEISTER 2006 Turning<br>
CTX-320 linear V3
Manufacturer: GILDEMEISTER
Control: Heidenhain Turn-Plus
Year of Construction: 2006
Technologies:
Turning
CTX-420 linear V3 GILDEMEISTER 2004 Turning<br>
CTX-420 linear V3
Manufacturer: GILDEMEISTER
Control: Heidenhain Turn-Plus
Year of Construction: 2004
Technologies:
Turning
Danuflex 135 Donau 2000 Drilling / threading / tapping<br>
Danuflex 135
Manufacturer: Donau
Control: -
Year of Construction: 2000
Technologies:
Drilling / threading / tapping
DMC 80 U hi-dyn DMG 2001 HSC milling<br>Form milling (3 D)<br>Milling<br>
DMC 80 U hi-dyn
Manufacturer: DMG
Control: Heidenhain Mill-Plus
Year of Construction: 2001
Technologies:
HSC milling
Form milling (3 D)
Milling
DMC 125 U hi-dyn DMG 2002 HSC milling<br>Form milling (3 D)<br>Milling<br>
DMC 125 U hi-dyn
Manufacturer: DMG
Control: Heidenhain Mill-Plus
Year of Construction: 2002
Technologies:
HSC milling
Form milling (3 D)
Milling
DMU 80 P duo Block DECKEL MAHO 2005 Form milling (3 D)<br>Milling<br>Drilling / threading / tapping<br>
DMU 80 P duo Block
Manufacturer: DECKEL MAHO
Control: Heidenhain MillPlus
Year of Construction: 2005
Technologies:
Form milling (3 D)
Milling
Drilling / threading / tapping
DMU 80 T DECKEL MAHO 1996 Milling<br>Drilling / threading / tapping<br>
DMU 80 T
Manufacturer: DECKEL MAHO
Control: Heidenhain Mill-Plus
Year of Construction: 1996
Technologies:
Milling
Drilling / threading / tapping
Classic 2S AGIE 2002 Spark erosion wire cutting<br>
Classic 2S
Manufacturer: AGIE
Control: Agie
Year of Construction: 2002
Technologies:
Spark erosion wire cutting
B 105 T Schiess-Moweg   1997 Drilling / threading / tapping<br>
B 105 T
Manufacturer: Schiess-Moweg
Control: -
Year of Construction: 1997
Technologies:
Drilling / threading / tapping
Classic 2S AGIE 2002 Spark erosion wire cutting<br>
Classic 2S
Manufacturer: AGIE
Control: Agie
Year of Construction: 2002
Technologies:
Spark erosion wire cutting
BD 10 SPS-NK PERFEKT 1999 -
BD 10 SPS-NK
Manufacturer: PERFEKT
Control: -
Year of Construction: 1999
Technologies:
-

Materials

  • Steel

    • Structural steel
    • Case hardening/tempering steel
    • Stainless steel (rust-proof V2A)
    • Stainless steel (rust-proof V4A)
    • Free-cutting/mild steel
    • Tool steel
    • Spring steel
    • Cold extruding steel
  • Cast metals

    • Cast steel
    • Cast iron
  • Light metals

    • Aluminium and aluminium alloys
    • Magnesium and magnesium alloys
    • Titanium and titanium alloys
  • Heavy metals

    • Copper-zinc alloys (brass)
    • Copper and copper alloys
    • Zinc and zinc alloys
    • Solder
  • Plastics/synthetic materials

    • Thermoplastics
    • Thermosets
    • Elastomers
    • Silocone (LSR)
    • Natural and vulcanised rubber
    • Glass fibre-reinforced plastic
    • Carbon fibre-reinforced plastic
    • Particle reinforced composite materials
  • Advanced Materials

    • Nickel alloy (Inconel, Monel, Hastelloy)
  • Sintered materials

    • Metal powder for formed parts
    • Metal powder for hard metal
  • Non-metal inorganic materials

    • Ceramics
    • Glass
    • Concrete
    • Cast minerals
    • Graphite
  • Precious metals

    • Silver
    • Gold
    • Platinum
    • Other precious metals
  • Natural materials

    • Wood/timber
    • Rock
Read more

Industries

  • Mining and tunnel engineering
  • Office machinery and supplies
  • Chemical industry
  • Railway and rail vehicles industry
  • Power generation and transmission industry
  • Precision engineering, mechatronics and optics
  • Household appliance industry
  • Hydraulic and pneumatic industry
  • Information technology (hardware)
  • Air conditioning, refrigeration and ventilation industry
  • Boiler, container and tank construction
  • Aerospace and aviation industry
  • Medical technology
  • Measurement and control technique, laboratory equipment
  • Military engineering
  • Furniture industry
  • Paper and printing machinery industry
  • Clean room technology
  • Shipbuilding industry
  • Special purpose machinery manufacturing
  • Telecommunication industry
  • Packaging industry
  • Machine tool manufacturing
  • Lighting industry
  • Construction and architectural supplies
  • Building, agricultural and forestry machinery manufacturing
  • Automotive and vehicle construction
  • Automation and control engineering
  • Fittings engineering
  • Apparatus engineering
  • Drive and gear engineering
  • Plant engineering and construction
  • Electrical industry
  • Mechanical engineering
Read more

References

Bosch, Daimler, Audi, Walter, Luk, Eberspächer, ZF, Stoll, Hilite, VW, Gleason
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